?????

項目名稱： 石墨烯一體成型投光燈
Project Name: Graphene Integrated Casting Flood Light

（如需購買，請點擊此處詢價：http://detail.alighting.com/item/382794.html）

申報單位：  中山德誠智造光電有限公司
Declaration Unit :Zhongshan DC Design Photoelectric Co.,LTD

綜合介紹或申報理由：采用石墨烯導熱材料+DOB（Driver-on-Board）光源，通過一體成型工藝而制成的超薄LED投光燈，生產(chǎn)效率比傳統(tǒng)金屬材料投光燈提升300%，重量僅為傳統(tǒng)投光燈50%，成本可節(jié)省40%以上，且具有抗腐蝕性強、抗紫外，防水、防火、安全性高、節(jié)能環(huán)保等特點。這是一款專為中小型客戶量身打造的高性價比、功能型、小功率室外LED投光燈，時尚輕巧的外觀輕薄（36mm），整體體積是常見金屬投光燈的30%， 輕松達到見光不見燈的效果。

The Ultra-thin LED flood light lamp was made by thermal conductivity of graphene materials and DOB (Driver-on-Board) light source, with integral forming process. Its production is much more efficiency than the one with traditional metal materials which is increased by 300%. Only 50% of the weight of conventional lighting.The whole cost can be saved by more than 40%. It has strong corrosion resistance, anti ultraviolet, waterproof, fire prevention, high safety, energy saving and environmental protection features.This is a cost-effective, functional and low power outdoor LED projection lamp which is specially designed for small and medium-sized customers. It is fashionable and lightweight, and its appearance is light (36mm). 

主要技術參數(shù)：
Main technical parameters:

燈體材質(zhì)：石墨烯導熱材料（絕緣抗雷擊）
輸入電壓（V）：AC100-240V
燈珠品牌：歐司朗、飛利浦
發(fā)光效率：100-120lm/W（最新）
功率（W）： 10W、30W、50W、70W
色溫（CCT）：3000K、6000K
顯色指數(shù)（CRI）： >80
功率因素（PF）：>0.9
諧波失真（THD）<15%
防護等級：IP65
環(huán)境溫度（°C）：-40 ~+50
浪沖（V）：>4000
外殼耐壓（V）：>10000      

Material :Graphene thermal conductive material (insulation and lightning resistance)
Input Voltage:AC100-240V
Lamp bead brand :Osram, Philips.
luminous efficiency:100-120lm/W（new）
Power(W): 10W、30W、50W、70W
Color Temperature: 3000K/6000K.
color rendering index（CRI）： >80
Power factor（PF）：>0.9
Harmonic distortion （THD）<15%
Protection level：IP65
Ambient Temperature（°C）：-40 ~+50
Wave scouring（V）：>4000
Pressure proof（V）：>10000

與國內(nèi)外同類產(chǎn)品或同類技術的比較情況：
Comparison with similar products or technologies at home and abroad:

一、人性化設計
humanized design

1、卡扣式安裝，安裝方便、生產(chǎn)效率高。
2、一體化注塑成型，一致性強、穩(wěn)定性高。
3、外殼絕緣，耐10000V以上電壓，產(chǎn)品安全性高，符合北美、歐洲各國出口認證要求。

1.Clasp type installation, easy installation, high production efficiency;
2.Integrated injection molding;strong consistency, high stability;
3.Shell insulation; resistance to 10000V or above voltage; high safety products. Compliance with North American and European Export Certification Requirements

原有產(chǎn)品裝配圖

改進后產(chǎn)品裝配圖

二、應用分析
Application Analysis
1、國內(nèi)雷士、海德信（立達信旗下品牌）大批量使用。
2、國外中東熱帶地區(qū)、俄羅斯寒帶地區(qū)客戶使用穩(wěn)定。

1.Domestic NVC, HITECSUN (LEEDARSON brand) company mass used with this  flood light.
2.Foreign customer is using this flood light stability on middle east tropical region and russia cold zone area

三、產(chǎn)品兼容性
Product Compatibility
1、產(chǎn)品通用安裝結構，可廣泛應用于廣告牌、庭院景觀，能適用于各種場景。 

1.Product general installation structure, can be widely used in billboards, courtyard landscape, can be applied to all kinds of scenes.

廣告牌應用圖

四、支持各國標準
Support for National Standards
1、國內(nèi)：3C。
2、國外：UL、CE等認證要求。

1.China: 3C
2.Abroad: UL CE .

五、質(zhì)保/服務
Quality Assurance / Services
1、產(chǎn)品質(zhì)保3年。
2、有專業(yè)的服務團隊，進行售前售后支持。

1.Product warranty 3 years
2.Professional service team,pre sales and after-sale supported.

經(jīng)濟評價分析：

Economic Evaluation and Analysis:

一、同金屬材料燈具對比，價格僅為同類產(chǎn)品60%

Compared with lamp made by metallic materials , the price is only 60 % of the same quality product

1、石墨烯導熱材料成型周期短；產(chǎn)品一次成型，無需后加工；材料母粒預先著色，無需做表面處理。
2、高壓燈板內(nèi)嵌一體成型工藝，鋁基板無需螺絲固定連接，節(jié)約人工；燈板同散熱體中間無縫隙，節(jié)省中間導熱膠材料及涂抹的人工。
3、把光學部分（PC材料）同安裝結構件（尼龍材料）二次包膠成型工藝，在現(xiàn)有PC材料昂貴的市場環(huán)境下，節(jié)約了50%的材料費，而且縮短了成型周期，降低成本。
4、金屬散熱器是導電材料，內(nèi)部的鋁基板為了安全的設計耐壓需要達到3750V以上或者絕緣，鋁基板材料昂貴；石墨烯導熱材料耐壓達到10000V以上，對鋁基板耐壓沒有要求，可以大幅降低鋁基板材料成本。

1.Graphene thermal conductive material’s forming period is very short.The product with graphene can be shaped in one time and don’t need  post-processing. The master batch of material can be pre-colored so that the product don’t need do surface treatment.
2.The high pressure lamp board inlay one body molding technology, the aluminum substrate don’t need screw to fix connection which saves the labor cost.There is no gap between the lamp board and the heat dissipation body so intermediate heat conduction glue is unnecessary and that saves material cost and labor cost.
3.When the optical part (PC) is combined with the installation of structural parts (nylon material), the cost of materials is reduced by 50%, and the forming period is shortened and the cost is reduced under the expensive market environment of the existing PC materials.
4. The metal radiator is a conductive material, the internal MCPCB withstand Voltage required to reach 3750V or be insulating for the safety design, and aluminum MCPCB material is expensive.The graphene thermal conductive material has a voltage resistance of more than 10000V and has no requirement of withstanding voltage which can greatly reduce the cost of aluminum substrate materials.

成本對比表：石墨烯材料 VS 金屬材料

二、同塑包鋁方案對比，節(jié)約成本20%以上
Compared with the aluminum package, the cost saving is more than 20%.

1、高壓燈板一體成型工藝，無需中間的導熱鋁板，整體成本下降10%以上
2、高壓燈板內(nèi)嵌一體成型工藝，鋁基板無需螺絲固定連接，節(jié)約人工；燈板同散熱體中間無縫隙，節(jié)省中間導熱膠材料及涂抹的人工。
3、把光學部分（PC材料）同安裝結構件（尼龍材料）二次包膠成型工藝，在現(xiàn)有PC材料昂貴的市場環(huán)境下，節(jié)約了50%的材料費，而且縮短了成型周期，降低成本。

1.The high pressure lamp plate integral molding technology, does not need the intermediate heat conduction aluminum plate, the overall cost reduces by more than 10%
2.The high pressure lamp board inlay one body molding technology, the aluminum substrate don’t need screw to fix connection which saves the labor cost.There is no gap between the lamp board and the heat dissipation body so intermediate heat conduction glue is unnecessary and that saves material cost and labor cost.
3. When the optical part (PC) is combined with the installation of structural parts (nylon), the cost of materials is reduced by 50%, and the forming period is shortened and the cost is reduced under the expensive market environment of the existing PC materials.

成本對比表：石墨烯投光燈 VS 塑包鋁投光燈

三、同傳統(tǒng)外置電源金屬外殼投光燈對比，產(chǎn)品整體厚度降低了60%左右，重量減少了50%以上，對企業(yè)來講，可以大幅降低運輸費用，提供產(chǎn)品競爭力
compared with the traditional external power supply metal shell light, the overall thickness of the product is reduced by about 60%, and the weight is reduced by more than 50%. For the enterprise, the transportation cost can be greatly reduced and the product competitiveness can be provided.

四、維護費用說明
Statement of Maintenance Costs

1、光面設計，雨水可沖刷表面灰塵，維護成本低
2、安裝支架與螺絲均采用不銹鋼材質(zhì)

1.Surface glossy design;Rain Water can wash surface dust;low maintenance cost.
2.The mounting bracket and screw are made of stainless steel.

五、產(chǎn)品可拓展性
Product Extensibility

1、可支持拼接方式，最大可支持500W    
2、支持調(diào)光、調(diào)色、感應及智能控制

1.Can support splicing mode, up to 500W
2. Support for dimming, toning, sensing and intelligent control

可拼接結構設計

技術及工藝創(chuàng)新要點：
Key points of technological and technological Innovation:

一、材料、工藝創(chuàng)新度高
Materials, High Degree of Technological Innovation
1、材料創(chuàng)新：采用石墨烯新材料，可耐高溫、抗紫外線、具有重量輕、可塑性強、絕緣安全、環(huán)保等特點。
2、工藝創(chuàng)新：采用自動化一體成型工藝，大幅提升效率，產(chǎn)品一致性更好，適用大規(guī)模批量生產(chǎn)。
3、整合創(chuàng)新：DOB正快速成為LED照明應用新選擇，采用石墨烯新材料+DOB光源的創(chuàng)新，能取長補短，實現(xiàn)成本雙降，還能提高產(chǎn)品安全性、增加產(chǎn)品壽命。

1.Material innovation: new graphene materials, high temperature resistance, UV resistance, with light weight, plasticity, insulation safety, environmental protection and other characteristics.
2.Process innovation: adopt automation integrated molding process, greatly improve efficiency, product consistency is better, suitable for mass production.
3.Integration innovation: DOB is rapidly becoming the new choice of LED lighting application. The innovation of DOB light source with new graphene material can complement each other, realize double cost reduction, improve product safety and increase product life.

二、技術指標達業(yè)界最新標準
Technical indicators meet the latest industry standards

1、防護等級：IP65
2、抗浪涌：4KV
3、外殼耐壓：10000V以上，防雷擊
4、整燈光效：100lm/w以上
5、防火等級：V0
6、結溫測試：76°
7、抗紫外線能力強

7、抗紫外線能力強

1, level of protection: IP65
2, anti-surge: 4KV
3, case withstand voltage: 10000V, Lightning protection
4, whole lighting effect: 100 lm / w or more
5, fire resistance: V0
6, junction temperature test: 76 °
7. High UV resistance

熱成像測試結果

三、技術創(chuàng)新點
Technological innovation point
1、采用了最新的石墨烯導熱材料，導熱系數(shù)達到2.0 w/m.k，與鋁基板導熱率相同，因此產(chǎn)品設計時去掉了傳統(tǒng)塑包鋁工藝的五金導熱件，實現(xiàn)降本增效。
2、二次成型光學：通過PC透鏡埋入尼龍邊框，降低了材料的成本，縮減了注塑周期，整體光學成本節(jié)省50%。邊框部分采用不透光材料，可以遮蓋元器件使整燈外觀更美化。

1. Used with the latest graphene thermal conductive material. The thermal conductivity is up to 2.0 w / m ?k, which is the same as the thermal conductivity of aluminum substrate. The hardware heat conduction parts are removed in the traditional plastic coated aluminum process. So the cost reduced and efficiency increased.
2. Second molding optics: through PC lens embedded in nylon frame, the cost of materials is reduced, the injection period is reduced, and the overall optical cost is saved by 50%.The frame part uses the impermeable material, which can cover the components and make the whole lamp appearance more beautiful.

光學面板對比圖：飛利浦 VS 德誠（時尚、檔次高）

四、工藝創(chuàng)新點
Process Innovation Point
1、一體成型工藝，將石墨烯新材料+DOB光源有效整合，通過機械設備實現(xiàn)自動化生產(chǎn)，相比傳統(tǒng)注塑工藝節(jié)省了50%五金件的成本，提高了300%的生產(chǎn)效率，實現(xiàn)降本增效。
2、在產(chǎn)品組裝上優(yōu)化了低效的人工操作環(huán)節(jié)（打螺絲固定、涂導熱膠），產(chǎn)品一致性強、穩(wěn)定性高，更適用大規(guī)模批量生產(chǎn)。
3、工藝部分減少了五金散熱件材料及工序，燈板與散熱器可以完全貼合，更有利于燈板的散熱，還能減少2個熱阻介質(zhì)層（導熱膠、五金散熱器），直接將燈珠通過鋁基板傳導至石墨烯散熱器。

1. By integrating the DOB light source with new graphene material effectively ,and automating production through mechanical equipment, the cost of 50% hardware is saved, the production efficiency is increased by 300%, and the cost reduction and efficiency increase are realized compared with the traditional injection molding process.
2. In product assembly, low efficient manual operation is optimized (screw fixing, thermal conductive adhesive coating, product consistency, high stability, more suitable for mass production.
3. The process part reduces the material and working procedure of the metal heat dissipation parts, the lamp board and the radiator can be completely fitted together, which is more favorable to the heat dissipation of the lamp board, and can also reduce the thermal resistance medium layer (heat conduction glue, heat conduction glue, etc.)Metal radiator, the lamp directly through the aluminum substrate to the graphene radiator.

防水等級測試結果

五、設計創(chuàng)新點
Design Innovation Point
1、外觀設計輕薄、扁平化，簡潔、美觀，還能在安裝、運輸過程中節(jié)省空間。
2、專業(yè)的配光設計，減少了燈珠的使用數(shù)量。
3、材料絕緣，安全性能更好。

1. The design is light, flat, concise and beautiful. It can also save space in the process of installation and transportation.
2. Professional light distribution, reduced the number of beads.
3. The material is insulated, and the safety performance is better.

相同空間，實用率是金屬投光燈的3倍

六、其他創(chuàng)新點
Other Innovations
1、四段式，可控硅調(diào)光。
2、高功率因素（PF>0.9）、低協(xié)波（THD<15%）。
3、符合UL、CE、EMI安規(guī)要求。

1.4-segment, silicon controlled dimmer.
2.High power factor PF > 0.95g, low cowave.
3.Comply with EMI safety requirements

實際運用案例和用戶評價意見：
Practical Cases and User Evaluations:

一、應用案例
Application Case

二、用戶評價
User Evaluation
1、已累計出貨200萬套，客訴率<1‰
2、客戶返單率>60%，訂單量每年遞增300%

1.2 million sets of goods have been shipped, and the rate of complaints against customers is less than 1 ‰.
2.Customer return rate > 60%, order volume increased by 300% per year

獲獎、檢測報告：
Awards, Patents:

一、專利情況：
Patent Status:

二、檢測報告
Test Report

1、已有報告：光源光譜測試報告、配光曲線測試報告、溫升、光通量、色溫、顯指、光效、低諧波測試數(shù)據(jù)。
2、正在測試：紫外老化、冷熱沖擊、濕熱老化、高溫老化、熱成像、結溫測試、安規(guī)標準（正在進行，陸續(xù)補充最新測試報告），檢測機構：香港科技大學LED研發(fā)檢測中心，報告時間：2018年4月-5月。

1.Quality inspection report: ultraviolet aging, cold and heat shock, damp and heat aging, high temperature aging, thermal imaging, junction temperature test, safety standard (photo to be added test report)
2.Testing organization: Hong Kong university of science and technology LED research and development testing center
3.Report time: April-May

30W光譜測試報告

30W配光曲線圖

Edison溫度、光通量、光效檢測報告

申報單位介紹：

本公司專業(yè)從事LED燈具外殼生產(chǎn)的廠家。業(yè)務包括產(chǎn)品設計，模具開發(fā)，配件生產(chǎn)和裝配等環(huán)節(jié) Zhongshan DC Design Photoelectric CO., LTD is a manufacturer engaged in the production of LED lamps shell sets. The business includes product design, mold development, spare parts production and assembly.

產(chǎn)品圖片：